CN104330401A - 一种微型化土壤氮磷钾检测传感器

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本发明涉及一种微型化土壤氮磷钾检测传感器,属于检测传感器技术领域。

本传感器中,封装保护层、液体流道层、支撑层和印刷电路板层依次相互叠压在一起,光电传感器封装 ... CN104330401A-一种微型化土壤氮磷钾检测传感器 -GooglePatents 一种微型化土壤氮磷钾检测传感器 DownloadPDF Info Publicationnumber CN104330401A CN104330401A CN201410577761.3A CN201410577761A CN104330401A CN104330401A CN104330401A CN104330401A CN201410577761A CN201410577761A CN201410577761A CN104330401A CN104330401A CN104330401A Authority CN China Priorartkeywords layer sensor protectionlayer liquid potassium Priorartdate 2014-10-24 Legalstatus(Thelegalstatusisanassumptionandisnotalegalconclusion.Googlehasnotperformedalegalanalysisandmakesnorepresentationastotheaccuracyofthestatuslisted.) Pending Applicationnumber CN201410577761.3A Otherlanguages English(en) Inventor 任天令 陶璐琪 杨轶 刘瑞涛 刘博� CurrentAssignee(Thelistedassigneesmaybeinaccurate.Googlehasnotperformedalegalanalysisandmakesnorepresentationorwarrantyastotheaccuracyofthelist.) TsinghuaUniversity OriginalAssignee TsinghuaUniversity Prioritydate(Theprioritydateisanassumptionandisnotalegalconclusion.Googlehasnotperformedalegalanalysisandmakesnorepresentationastotheaccuracyofthedatelisted.) 2014-10-24 Filingdate 2014-10-24 Publicationdate 2015-02-04 2014-10-24 ApplicationfiledbyTsinghuaUniversity filed Critical TsinghuaUniversity 2014-10-24 PrioritytoCN201410577761.3A priority Critical patent/CN104330401A/zh 2015-02-04 PublicationofCN104330401A publication Critical patent/CN104330401A/zh Status Pending legal-status Critical Current Links Espacenet GlobalDossier Discuss 239000002689 soil Substances 0.000 title claims abstract description 20 IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Chemicalcompound 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N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 title abstract description 18 229910052698 phosphorus Inorganicmaterials 0.000 title abstract description 17 229910052700 potassium Inorganicmaterials 0.000 title abstract description 16 229910052757 nitrogen Inorganicmaterials 0.000 title abstract description 9 OAICVXFJPJFONN-UHFFFAOYSA-N phosphorus Chemicalcompound 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[P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 title abstract description 9 239000011574 phosphorus Substances 0.000 title abstract description 9 ZLMJMSJWJFRBEC-UHFFFAOYSA-N potassium Chemicalcompound 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[K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 title abstract description 8 239000011591 potassium Substances 0.000 title abstract description 8 238000001514 detectionmethod Methods 0.000 title abstract description 5 239000007788 liquid Substances 0.000 claims abstract description 28 239000012530 fluid Substances 0.000 claims abstract description 12 238000004806 packagingmethodandprocess Methods 0.000 claims description 20 -1 nitrogenphosphoruspotassium Chemicalcompound 0.000 claims description 12 239000004973 liquidcrystalrelatedsubstance Substances 0.000 abstract description 4 238000004519 manufacturingprocess Methods 0.000 abstract description 4 235000015097 nutrients Nutrition 0.000 abstract description 2 238000005538 encapsulation Methods 0.000 abstract 3 238000010923 batchproduction Methods 0.000 abstract 1 CXQXSVUQTKDNFP-UHFFFAOYSA-N Simethicone Chemicalcompound 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O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1 238000003860 storage Methods 0.000 description 1 Abstract 本发明涉及一种微型化土壤氮磷钾检测传感器,属于检测传感器技术领域。

本传感器中,封装保护层、液体流道层、支撑层和印刷电路板层依次相互叠压在一起,光电传感器封装在封装保护层的中,封装保护层的两侧分别开有进液孔和出液孔。

液体流道层上加工有流体流道,其分别与进液孔和出液孔相连。

片上光源封装在支撑层中;所述的印刷电路板层上布置有运算放大器、微处理器和液晶显示屏。

本发明传感器,光源与光电传感器均采用微型化芯片,待测液仅需几十微升,将传统农业中使用的养分检测仪缩小为原来体积的千分之一,大大提高了氮磷钾检测的便携性,更大幅度降低了设备的制造成本,可以大规模批量生产,具有重复性好,稳定性高等优点。

Description 一种微型化土壤氮磷钾检测传感器 技术领域 [0001] 本发明涉及一种微型化土壤氮磷钾检测传感器,属于检测传感器技术领域。

背景技术 [0002] 如今,随着经济社会及信息产业的发展,农业信息化逐步得到了普及。

准确、快速、实时的土壤氮磷钾信息采集,是保证农业发展的必要条件。

其中,高稳定性的氮磷钾传感器是保证氮磷钾信息采集准确的核心部件。

[0003] 传统农业,氮磷钾检测通常采用人工的形式进行。

首先对土样进行取样预处理,然后利用大型设备进行分析,这为土壤氮磷钾检测的便利性提出了严峻的挑战。

[0004] 传统的氮磷钾检测传感器存在体积巨大,里面涉及复杂的光学系统,需要的待测试样较多,设备维护成本较高等问题,故亟需研发一种微型化、便携式、低成本、高灵敏度的氮磷钾检测传感器。

发明内容 [0005] 本发明的目的是提出一种微型化土壤氮磷钾检测传感器,以克服现有氮磷钾检测设备的不足之处,使土壤氮磷钾检测设备微型化,以缩小体积,降低设备成本。

[0006] 本发明提出的微型化土壤氮磷钾检测传感器,包括光电传感器、封装保护层、液体流道层、支撑层、片上光源和印刷电路板层,所述的封装保护层、液体流道层、支撑层和印刷电路板层依次相互叠压在一起,所述的光电传感器封装在封装保护层的中央底部,封装保护层的两侧分别开有进液孔和出液孔;所述的液体流道层上加工有流体流道,液体流道的两侧分别与封装保护层上的进液孔和出液孔相连;所述的片上光源封装在支撑层中央底部;所述的印刷电路板层上布置有运算放大器、微处理器和液晶显示屏,所述的运算放大器通过导线与封装保护层内的光电传感器相连,运算放大器、微处理器和液晶显示屏依次通过导线相连。

[0007] 本发明提出的微型化土壤氮磷钾检测传感器,克服了传统检测手段中对光学透镜器件的依赖,光源与光电传感器均采用微型化芯片,待测液仅需几十微升,将传统农业中使用的养分检测仪缩小为原来体积的千分之一,大大提高了氮磷钾检测的便携性,更大幅度降低了设备的制造成本,同时,该传感器采用微纳加工工艺制备,可以大规模批量生产,具有重复性好、稳定性高、制作成本低等优点。

附图说明 [0008] 图1是本发明提出的一种微型化土壤氮磷钾检测传感器的结构剖面示意图。

[0009] 图2是本发明元器件层的工作原理图。

[0010] 图1和图2中,1是封装保护层,2是液体流道层,3是支撑层,4是印刷电路板层,5是进液孔,6是导线,7是光电传感器,8是出液孔,9是液体流道,10是液晶显示屏,11是片上光源,12是运算放大器,13是微处理器,14是液晶显示屏。

具体实施方式 [0011] 本发明提出的微型化土壤氮磷钾检测传感器,其结构如图1所示,包括光电传感器7、封装保护层1、液体流道层2、支撑层3、片上光源11和印刷电路板层4。

封装保护层1、液体流道层2、支撑层3和印刷电路板层4依次相互叠压在一起。

光电传感器7封装在封装保护层1的中央底部,封装保护层1的两侧分别开有进液孔5和出液孔8。

液体流道层2上加工有流体流道9,液体流道9的两侧分别与封装保护层上的进液孔5和出液孔8相连。

片上光源11封装在支撑层3的中央底部。

印刷电路板层4上布置有运算放大器12、微处理器13和液晶显示屏14,如图2所示。

运算放大器12通过导线6与封装保护层1内的光电传感器7相连,运算放大器12、微处理器13和液晶显示屏14依次通过导线相连。

[0012] 本发明提出的微型化土壤氮磷钾检测传感器,所依据的原理是:土壤中的氮磷钾元素在分别与不同的比色试剂反应时,会呈现出不同的颜色,浓度越高,颜色便越深,而当用一束有色光照射带颜色的溶液时,会产生大幅度的光强衰减,通过检测光强衰减的程度,可以判断出溶液颜色的深浅,从而判断出氮磷钾含量。

[0013] 以下结合附图,详细介绍本发明传感器的工作过程: [0014] 1、将土壤加水进行过滤,获得清澈的土壤溶液; [0015] 2、将土壤溶液分为三组,将三组土壤溶液分别与氮、磷、钾比色试剂混合,发生显色反应,得到氮待测溶液、磷待测溶液和钾待测溶液; [0016] 3、使用注射器向进液孔5中注射氮待测溶液,然后在印刷电路板层选择氮浓度测试开关,此时微处理器根据内部预先设定好的标定程序,生成颜色-浓度对应曲线,直接根据当前的颜色情况,在液晶显示器上显示当前氮浓度; [0017] 4、使用注射器向进液孔5中注射清水,将氮待测溶液排出,然后注射磷待测溶液,会自动将清水顶出,此时选择磷浓度测试开关,液晶屏显示磷浓度; [0018] 5、同理,使用注射器向进液孔5中注射清水,将磷待测溶液排出,然后注射钾待测溶液,会自动将清水顶出,此时选择钾浓度测试开关,液晶屏显示钾浓度。

[0019] 本发明的传感器中,电路板层4采用双面设计,背面用于铺盖元器件,其主要包括液晶显示屏10和微处理器13,正面用于键合片上光源11,其电路工作原理图如图2所示,运算放大器12将光电传感器7采集到的电流信号转变为电压信号,微处理器13为MSP430型号单片机,微处理器13内置AD转换器将采集到的电压信号转换为数字信号,并进行数据校准、数据计算、数据存储等工作,液晶显示屏10为普通商用LCD屏幕,用于显示当前测定的氮磷钾浓度。

其中的支撑层3采用硅胶制备,用于保护片上光源层不被破坏,并且颜色透明,不会阻挡光线传播,同时也起到支撑液体流道层的用处。

其中的液体流道层2聚二甲基硅氧烷(简称PDMS)材料制备,将一层厚度约为600um的PDMS层,对其进行高温处理,使其固化,通过激光刻蚀等手段,加工出一条深度约为300um的液体流道9,然后在该PDMS上面覆盖一层200um的薄PDMS层,薄PDMS层上面有进液孔5和出液孔8。

光电传感器层7采用普通的光电二极管,将其覆盖于液体流道层之上,并通过导线6与微处理器13连接。

封装保护层7采用聚二甲基硅氧烷(简称PMMA),用于覆盖固定光电传感器的位置,并且将整个传感器封装保护起来。

[0020] 以上描述了本发明的基本原理和本发明的主要优点,本行业的技术人员应该了解,本发明只是在实施例和说明书中描述本发明的基本原理,并不受上述实施例的限制,本发明还会有各种改进,这些改进均应该落入本发明保护范围之内。

Claims(1) 1.一种微型化土壤氮磷钾检测传感器,其特征在于该检测传感器包括光电传感器、封装保护层、液体流道层、支撑层、片上光源和印刷电路板层,所述的封装保护层、液体流道层、支撑层和印刷电路板层依次相互叠压在一起,所述的光电传感器封装在封装保护层的中央底部,封装保护层的两侧分别开有进液孔和出液孔;所述的液体流道层上加工有流体流道,液体流道的两侧分别与封装保护层上的进液孔和出液孔相连;所述的片上光源封装在支撑层中央底部;所述的印刷电路板层上布置有运算放大器、微处理器和液晶显示屏,所述的运算放大器通过导线与封装保护层内的光电传感器相连,运算放大器、微处理器和液晶显示屏依次通过导线相连。

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